Equipment Condition Monitoring (ECM)

GLOBALLY ACCLAIMED TECHNOLOGIES OPTIMISING PRODUCTIVITY AND REDUCING MAINTENANCE COSTS

Early Detection of impending failures – maintenance repairs can be scheduled and performed before they result in failures and unplanned downtime.
Cut down on Periodic Maintenance – via dependable knowledge of equipment’s state of health.
Effectively Prioritize Maintenance – Vital prior to a planned shutdown when there are limits to available time and resources.
Optimized man-power and spares management – accurate knowledge of machine ailment implies appropriate spares

OUR OPERATIONAL SUCCESSES ARE BUILT ON STATE-OF-THE-ART TECHNOLOGIES
O-Secul Nigeria Limited is an indigenous company known for equipment condition monitoring services in Nigeria, using state-ofthe- art technologies and equipment.

Our Condition Monitoring services are aimed at keeping plant operations at peak efficiency using the full range of predictive as well as proactive technologies and procedures on a single platform to help keep plant machinery performing optimally.

Our current and intending customers stand to benefit the following;

Increased productivity through reduced downtime
Improved equipment performance due to accurate and prompt diagnosis of machinery condition.
Enhanced product quality due to optimal plant performance.
Reduced Capital expenditure due to stockpiling of unnecessary spares and lots more.

Solutions that will work For you

The technologies we operate include:

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VIBRATION ANALYSIS (PORTABLE & ONLINE) AND FAULT CORRECTION SERVICES

Introduction
Condition monitoring of machinery is the measurement of various parameters related to the mechanical condition of the machinery (such as vibration, bearing temperature, oil pressure, oil debris, and performance), which makes it possible to determine whether the machinery is in good or bad mechanical condition. If the mechanical condition is bad, then condition monitoring makes it possible to determine the cause of the problem.

Vibration Analysis is used to detect early precursors to machine, allowing machinery to be repaired or replaced before an expensive failure occurs. All rotating equipment vibrates to some degree, but as older bearings and components reach the end of their product life they begin to vibrate more dramatically, and in distinct ways. Ongoing monitoring of equipment allows these signs of wear and damage to be identified well before the damage becomes an expensive problem.

Cornerstone of Predictive Maintenance

Vibration Analysis Service

Vibration data collection and analysis is the accepted cornerstone to any predictive maintenance or reliability program. O-SECUL Nigeria Limited with strategic partnership with EMERSON PROCESS MANAGEMENT has been rendering vibration analysis services to various industries for years. Vibration analysis helps uncovers potential issues early before they lead to expensive problem. Vibration analysis detects faults like misalignment, Unbalance, mechanical looseness, bent shaft and rotor, eccentricity problems, soft foot, bearing and gear problems, etc.

The EMERSON CSI 2140 Vibration data collector and analyser takes vibration measurements to the next level with simultaneous four-channel plus phase data collection and unique peak detection capabilities for the earliest indication of bearing and gearbox degradation. The CSI 2140 can provide: Route vibration collection, Advanced vibration analysis, Cross-channel analysis, Transient analysis, Dynamic balancing, Motor monitoring andODS modal analysis.

Wirelessly upload route data and corrective maintenance jobs from the field to AMS Suite: Machinery Health Manager for analysis and reporting. AMS Machinery Manager integrates data from multiple technologies, including vibration, oil analysis, thermography, and balancing into a single database.

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Lube-Oil Analysis

One of the keys to keeping machinery operating at optimal performance involves monitoring and analyzing lubricant oils for characteristics such as contamination, chemical content and viscosity.

O-SECUL’S lube oil analysis service will provide critical early warning information indicative of machine failure. Analyzing and trending this data means you can schedule maintenance before a critical failure occurs. The result – higher equipment availability and productivity, lower maintenance costs, lower total cost of ownership (TCO), fewer outages, optimal equipment performance.

Spectro Scientific are our technical Partners in delivering this service. We represent them in Nigeria. O-SECUL Procures and supplies Spectro’s wide range of analyzers for clients. We also train client’s personnel on the best use of the analyzers. Visit www.spectrosci.com for more information

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Laser Alignment and Balancing

O‐SECUL resolves, checks and manages mechanical inefficiencies by employing a variety of alignment techniques, including laser, optical, strain gauge.
Precision alignments insure that the driver and driven parts of every machine work in unison.
Dynamic balancing extends your equipment’s life by eliminating vibration that destroys mechanical components.
Our balancing machines are available for on‐site rotors weighing up to 400,000 lbs.

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Motor Current Signature Analysis

OUR OPERATIONAL SUCCESSES ARE BUILT ON STATE-OF-THE-ART TECHNOLOGIES

ELECTRIC MOTOR TESTING
An Electrical Motor Winding Test by O‐SECUL will detect turn to turn insulation failures far in advance of an electrical breakdown ‐ giving you the power to confirm faults and take preventative action.
ONL Performs Cost effective, non‐destructive testing of:

Motors (AC & DC)
Generators
Transformers

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Ultrasonic Lubrication & Leak Detection

GLOBALLY ACCLAIMED TECHNOLOGIES OPTIMISING PRODUCTIVITY AND REDUCING MAINTENANCE COSTS

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